Machines Sales - Motion Control System

Overall view of single arm robotic system



Details

Keywords: industrial robotic arm, single arm robot, beam type robotic arm, linear modular unit, electric cylinder, linear actuator.

 
1. Brief introduction for single-arm robot:
The single-arm robot, also called beam type robot, linear modular unit, or electric cylinder, is an industrial device which is integrated by mechanical parts (linear rail and ball screws), and electric parts (servo motor and step motor), used for motion control system. Taking the single axis as the basic unit, this device can be combined into motion control system with1-4 axis and programmable electric control system, the whole system can be used for many applications with multi-dimension and complicated motion routes.
  
2. The applications of single arm robot:
◆Machine manufacturing:
Used for auto tin solder machine, screw-fasten machine, small stacker, viscose and coating machine, auto paint spraying machine, drip machine, glue dispenser, mash welder, cutting machine, packaging machine, imprinter, labeling machine, electronic components production, accessories checking machine, small assembly line, small pressure platform, auto checking platform, X-Y worktable etc.
◆Functional devices:
Taking, putting & carrying for components and parts, CCD camera rotary, auto material charge & discharge device, surface coating processing, liquid filling & sub-package, stuff filling device, conveyor shifting device, work pieces cleaning device, barcodes scanning device, auto clamping device, auto locating and press fit device etc.
 
 
3. The combination structure and configuration of single arm robot:
1). Combination structure:  
 2). Configuration:
Now we would illustrate the configuration of single arm system by taking the length of X, Y, Z axis as 800mm, and length of Z axis as 300mm.
◆ Axis X& Y: moving axis.   
No.
Items
Brand
Specifications
Description
1
Linear guide rail
HIWIN
HGW30CA1R800ZAH
HG series interchangeable guide rail, flange type, heavy load.
Rail size: 30mm; length: 800mm; precision: ±0.04mm; static load: 52.19KN; dynamic load: 38.74KN.
2
Ball screw
HIWIN
R20-5T3-FSI-695-765-0.05
Single thread of ball screw; nominal diameter: 20mm; lead: 5mm; flange type, single blind nut, internal recycle.
Thread length: 695mm; total length: 765mm; precision: 0.05mm. static load:852kgf; dynamic load: 1767kgf.
3
Motor
Delta
Servo motor, 400W
 
4
photoelectric switch
Omron
EE-SX670, NPN
Zero point(standard configuration)
Zero approach, +position limit, -position limit (optional).
5
Frame
Csumtech
F-800
Aluminum alloy (6063);
Anodized surface.
◆Axis Z: moving axis. 
No.
Items
Brand
Specifications
Description
1
Linear guide rail
HIWIN
HGW30CA1R300ZAH
HG series interchangeable guide rail, flange type, heavy load.
Rail size: 30mm; length: 300mm; precision: ±0.04mm; static load:52.19KN; dynamic load: 38.74KN. 
2
Ball screw
HIWIN
R20-5T3-FSI-195-265-0.05
Single thread of ball screw; nominal diameter: 20mm; lead: 5mm; flange type, single blind nut, internal recycle.
Thread length: 195mm; total length: 265mm; precision: 0.05mm. static load:852kgf; dynamic load: 1767kgf.
3
Motor
Delta
Servo motor, 400W
 
4
photoelectric switch
Omron
EE-SX670, NPN
Zero point(standard configuration)
Zero approach, +position limit, -position limit (optional).
5
Frame
Csumtech
F-300
Aluminum alloy (6063);
Anodized surface.
◆Axis B: beam.  
No.
Items
Brand
Specifications
Description
1
Linear guide rail
HIWIN
HGW30CA1R800ZAH
HG series interchangeable guide rail, flange type, heavy load.
Rail size: 30mm; length: 300mm; precision: ±0.04mm; static load: 52.19KN; dynamic load: 38.74KN. 
2
Frame
Csumtech
F-800
Aluminum alloy (6063);
Anodized surface.
◆The forth axis: axis F, installed on Z for rotary operation.
Being matched with the servo motor and designed for the movement & installation means based on the real demand.
 
4. Naming rule for single arm robot:
 
5. Dimensions for single arm robot:
 
6. Configuration for electric control system:  
No.
Item
Brand
Qty.
Specification
Description
1
Motion controller
Csumtech
1 set
CTCN-1
1. Built-in the software of motion control system, program the motion trail by the touch screen through the way of imaging lead-through teaching, that is very easy and fast, without code programming.
2. Interchange data with any PLC through the way of I/O link using the open protocol, ports of 5I/1O are necessary for the user’s PLC. 
2
PCB terminal block
Csumtech
1 set
CTPB-1
Five groups of connection terminals for servo (stepper) drivers.
3
Touch screen teach pendant
Csumtech
1 set
CTTS-17
7” TFT, embed in software of touch screen, support the programming way of imaging lead-through teach.
4
Servo motor and its driver
Delta
1-4 sets
400W
Stepper motor is optional according to the real need.
5
Photo electricity switch of groove profile
Omron
1-4 pcs /axis
EE-SX670
Detection distance: 5mm, voltage:5-24VDC, output type: NPN.
Each axis supports the following position information: zero, zero approach, +position limit, -position limit.
 
7. The schematic diagram of electric control system:
 
8. Main performance parameters:  
No.
Items
Unit
Parameter
Remark
1
Resolution for motion trail
mm
0.01
Can configure the different lead of ball screw to reach the different requirements of speed and resolution.
2
Repeat location precision
mm
0.1
3
Maximum motion trail
mm
-5000.00~+5000.00
4
Maximum motion speed
mm/s
500
 
9. Functional description for the software of teach pendant:
1). Man-machine interaction:
Input, edit and save the motion trails. Support the image elements such as point, line, 3 points circular arc, fold line, multipoint curve, special function (user-defined). The input way is lead-through teaching.
2). Data processing:
Programming the motion trail according to the input picture, finish the interpolation calculation and save data.
3). Built-in driver:
The port and driver for pulse output and motor’s driver are built in the software, and the input & output for position detection, logic processing (position limit signal, operational signal etc) are also included in.
4). Backup the data:
The input data can be copied for backup through the USB port.
5). User’s interface:
User can interchange the data with any PLC through the way of I/O link, and finish the control functions that is user-defined. Ports of 5I/1O are necessary for the user’s PLC and using the open protocol. 
 
10. Interfaces show for touch screen software:
1). Running screen:
 
2). Teaching screen:
 
3). Optional screen for running trail:
 
4). Manual mode (inching) operational screen:
 
5). Point editing operational screen:
 
6). Parameters set screen:
 
11. Photos:
1). Photos for single arm robot:
2). Accessories for single arm robot:
3) Worktable of beam shape robotic arm:
 
 
12. Summary for machines specifications:  
No.
Name
Specification and configuration
Application
Model
Unit
1
SA1 standard one-axis robot-□□□-M1
Guide rail length:□□□mm, valid lead of ball screw:■■■mm, 400W servo motor and its driver, zero position limit switch.
Axis X or Y
SA1-□□□/■■■-M1-S1-ST
set
Example-1
SA1 standard one-axis robot-800-M1
Guide rail length:800mm, valid lead of ball screw:583mm, 400W servo motor and its driver, zero position limit switch
Axis X or Y
SA1-800/695-M1-S1-ST
set
Example-2
SA1 standard one-axis robot-300-M1
Guide rail length:300mm, valid lead of ball screw:83mm, 400W servo motor and its driver, zero position limit switch
Axis Z
SA1-300/195-M1-S1-ST
set
2
SA1 standard one-axis robot-□□□
Guide rail length:□□□mm, valid lead of ball screw:■■■mm, without servo motor and its driver, zero position limit switch.
Axis X or Y
SA1-□□□/■■■-S1-ST
set
Example-1
SA1 standard one-axis robot-800
Guide rail length: 800mm, valid lead of ball screw: 583mm, without servo motor and its driver, zero position limit switch.
Axis X or Y
SA1-800/695-S1-ST
set
Example-2
SA1 standard one-axis robot-300
Guide rail length: 300mm, valid lead of ball screw: 83mm, without servo motor and its driver, zero position limit switch.
Axis Z
SA1-300/195-S1-ST
set
3
SA1 standard beam-□□□
Guide rail length:-□□□mm
Axis B
SA1-□□□
set
Example
SA1 standard beam-□□□
Guide rail length:800mm
Axis B
SA1-800
set
4
Motion controller
Driver capacity: maximum 4 ports modular motors
Main controller
CTCN-1
set
5
PCB terminal block
Connection capability: maximum 5 groups of terminals for motor and its driver.
Terminal block
CTPB-1
set
6
Touch screen teach pendant
7"TFT
Display and programming
CTTS-17
set
7
Photo electricity switch of groove profile
Sensing distance: 5mm; voltage: 5-24VDC; output type: NPN.
Position detecting
EE-SX670
pcs
8
Triangle bar
Material quality: aluminum alloy
Fixing the two axis to vertical structure
TB-SA1
pcs
9
Seat for motor installation
Customized according to the size of user's motor
Motor installation
MB-SA1
pcs
10
Servo motor and its driver
Delta brand, 400W
 
 
set
 
13. Application cases:
1). Applications for one-axis:
◆ Product test:
◆Goods conveying and positioning:
◆Production and manufacturing:
 
2). Applications for double-axis:
◆Product detection and code spraying:
◆ Filling and roller coating:
◆Tray’s shove and arrangement:
3). Applications for triple-axis:
◆Pouring material and writing board:
◆Goods carrying and trays arrangement:
4). Beam shape robotic arms:
◆Accurate manufacturing:
5). Vision robotic arm:
◆Image test:
◆Detection and sorting:
 
 
Prev : No previous page!